맞춤형 사파이어 광학 창 고투과율 α-Al₂O₃ 광학 유리

Custom-shaped sapphire optical windows made from ≥99.99% α-Al₂O₃ with Mohs 9 hardness, >85% transmittance, low reflectivity, and extreme thermal/chemical stability for laser systems, aerospace, defense, and precision instrumentation.

제품 개요

Custom-shaped Sapphire Optical Windows are precision-engineered optical components fabricated from ≥99.99% single-crystal aluminum oxide (α-Al₂O₃). Unlike standard circular or square windows, these sapphire windows can be customized into complex geometries—polygonal, annular, D-shaped, sector-shaped, and more—while retaining sapphire’s exceptional properties: Mohs hardness 9, ultra-high scratch resistance, thermal and chemical stability, and broad-spectrum optical transmission (250–5500 nm).

Ideal for high-end laser systems, military electro-optics, aerospace observation windows, precision instrumentation, semiconductor equipment, and scientific devices, these windows meet the most stringent requirements for performance in extreme environments.

기술 사양

매개변수 사양
Material Purity ≥99.99% α-Al₂O₃ single crystal
밀도 3.98g/cm³
경도 Mohs 9 / Knoop 2200 kgf/mm²
Wavelength Range 250–5500 nm (UV to mid-IR)
Transmittance >85% (Visible-NIR), >80% (UV-MIR)
Temperature Range Continuous: 800°C, Short-term: 1800°C
Available Shapes Polygonal, Annular, D-shaped, Sector, Irregular
Thickness Range 0.2–20 mm (±0.01 mm tolerance)
Surface Roughness Ra ≤5 nm (polished)
Reflectivity <0.5% with optional AR coatings (e.g., 1064nm, 10.6μm)
패키징 클래스 100 클린룸
인증 RoHS

주요 기능

  • Complex Geometry Adaptability: CNC-machined irregular contours with ±0.02 mm edge tolerance.

  • Ultra-High Hardness & Scratch Resistance: Mohs 9, 10× more scratch-resistant than standard optical glass.

  • Broad-Spectrum Optical Transmission: 250–5500 nm; optional AR coatings for laser systems.

  • Extreme Thermal & Chemical Stability: Continuous 800°C, short-term 1800°C; resistant to acids, alkalis, and plasma corrosion.

  • Mechanical Robustness: Flexural strength >600 MPa, suitable for ultra-thin structures down to 0.2 mm.

  • Precision Surface Finish: Polished, Ra ≤5 nm, minimizing scattering and ensuring optical clarity.

애플리케이션

  1. Special Laser Optical Systems

    • Side-pump windows for fiber lasers

    • Protective windows for ultrafast laser deflectors

  2. Defense & Aerospace

    • Missile seeker radomes

    • Irregular observation windows for airborne EO pods

  3. 반도체 장비

    • Shaped viewports for etching and thin-film deposition systems

  4. 의료 및 과학 기기

    • Articulating endoscope lenses

    • Synchrotron radiation beamline deflectors

자주 묻는 질문

Q1: Why choose sapphire over standard optical glass?
A: Sapphire offers 10× higher scratch resistance (Mohs 9), broader UV-IR transmission (250–5500 nm), and superior thermal and chemical durability, outperforming glass in harsh environments.

Q2: Can sapphire windows be customized for specific laser wavelengths?
A: Yes, we provide wavelength-specific AR coatings (e.g., 1064 nm / 10.6 μm) with <0.5% reflectivity and λ/10 surface accuracy for laser applications.

Q3: What industries commonly use custom-shaped sapphire windows?
A: High-end laser systems, military electro-optics, aerospace observation windows, semiconductor equipment, and precision instrumentation.

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