맞춤형 모양의 사파이어 광학 창 정밀 단결정 α-Al₂O₃ 부품

제품 개요

Custom-shaped Sapphire Optical Windows are high-performance optical components precision-fabricated from single-crystal aluminum oxide (α-Al₂O₃). Unlike standard glass or quartz, sapphire offers ultra-high hardness (Mohs 9), exceptional thermal stability, chemical inertness, and broad-spectrum optical transmission (200–5500 nm).

Our custom-shaped windows combine these inherent material properties with precision geometric designs, including circular, square, trapezoidal, hexagonal, or fully irregular shapes. They are engineered to withstand extreme temperatures, high pressures, abrasive environments, and corrosive chemicals, making them ideal for industrial, aerospace, defense, medical, and laser optical systems.

기술 사양

주요 기능

• Ultra-High Hardness & Scratch Resistance: Mohs 9, 5× more scratch-resistant than quartz.

• Broad-Spectrum Transmission: UV to mid-IR (200–5500 nm), visible light transmittance >85% without coatings.

• Extreme Thermal Stability: Withstands up to 1900°C, melting point ~2050°C.

• Chemical Resistance: Resistant to strong acids (except HF), alkalis, and organic solvents.

• Low Thermal Expansion: Maintains <0.02% deformation from -200°C to 800°C.

• Precision Machining: ±0.05 mm tolerance, chamfered edges, polished surfaces.

• Optional Coatings & Encapsulation: Anti-reflective (AR), high-reflective (HR), hydrophobic/oleophobic, conductive (ITO/metal), and metal/ceramic flanges for vacuum or high-pressure environments.

애플리케이션

1. Industrial & Energy

   • High-temperature furnace observation windows (>1000°C)

   • Semiconductor MOCVD equipment viewports

   • Downhole sensors resistant to H₂S corrosion and 100 MPa pressure

2. Laser & Optical Systems

   • CO₂ laser cutting machine output windows (10.6 μm, 99% transmission)

   • Infrared thermal imaging windows (>90% mid-IR transmittance)

3. Medical & Biotech

   • Endoscope windows autoclavable at 134°C

   • Femtosecond laser therapy windows for minimal thermal damage

4. 항공우주 및 방위

   • Satellite optics with radiation resistance (proton dose 1×10¹⁴ p/cm², <2% loss)

   • Missile guidance infrared detection windows (>1000°C aerodynamic heating)

5. Consumer Electronics

   • AR/VR curved sapphire lenses (0.3–1 mm thickness)

   • Military-grade smartwatch lenses meeting MIL-STD-810G drop tests

자주 묻는 질문

Q1: Why choose sapphire over quartz or glass?
A: Sapphire provides superior hardness, high-temperature resistance, chemical inertness, and broad-spectrum optical transmission (UV to mid-IR), outperforming quartz (1050°C limit) in extreme conditions.

Q2: Can the windows be customized?
A: Yes. Shape, size, thickness, coatings, and encapsulation can be fully customized to meet industrial, medical, or aerospace requirements.

Q3: Which industries commonly use custom-shaped sapphire windows?
A: Key applications include aerospace (satellites, missile guidance), medical endoscopes, industrial laser systems, defense infrared detection, and high-temperature energy equipment.